Laser-based disassembly of end-of-life automotive traction
An approach for automated disassembly of lithium-ion battery packs and high-quality recycling using computer vision, labeling, and material characterization. recycling, 7 (2022), p. During his studies, he worked in the field of laser-based battery pack production at TRUMPF Laser-und Systemtechnik SE. After completing his master''s degree, he
(PDF) Battery recycling
The cutting processes are primarily focused on the dismantling of metal and metal-plastic components of battery packs.
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Safe and reliable laser ablation assisted disassembly
This study presents a novel laser ablation assisted disassembly method with X-ray and optical validation for opening cylindrical battery cells without damaging the jelly roll.
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Laser Cleaning in Intelligent Lithium Battery Manufacturing
Laser cleaning technology has emerged as a crucial manufacturing technique in the high-end manufacturing industry, including battery manufacturing, due to its environmental friendliness and effectiveness. With the goal of carbon neutrality gaining traction and industrialization accelerating, laser cleaning has become a prominent technology in the 21st
Challenges and Solutions of Automated Disassembly and Condition-Based
However, a state of the art lithium-ion battery module has several features that make a replacement of single cells nearly impossible and the sheer number of electric vehicles makes fully automated disassembly inevitable. In electric vehicles, single battery cells are connected to each other to form a battery module.
Laser-based battery pack disassembly: a compact benchmark
With the wide application of new electric vehicle (EV) battery in various industrial fields, it is important to establish a systematic intelligent battery recycling system that can be used to find
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Review Sustainable management of electric vehicle battery
The most commonly used type is the lithium-ion battery (LIB), which currently represents the most expensive component of an EV [4].Due to their advantageous electrochemical properties over other chemistries [5], LIBs are often regarded as the top choice for commercial applications, since the development of rechargeable LIBs in the early 1990s [6].
Parallel Disassembly Sequence Planning of Retired Lithium-ion-battery
With the explosive growth of the electric vehicle market, the recycling work of retired lithium-ion-battery packs, modules and cells is facing great challenges. Dismantling process is the primary step of the electronic waste recycling. In order to achieve rapid, efficient and safe disassembly of battery packs, and improve resource utilization efficiency, reduce environmental pollution, it is
Safe and reliable laser ablation assisted disassembly
lindrical lithium battery pack market is projected to grow at a Com- pound Annual Growth Rate of 19 % between 2023 and 2028 [4–6]. Cylindrical cells are highly favored among different lithium
Artificial Intelligence in Electric Vehicle
The rapidly increasing adoption of electric vehicles (EVs) globally underscores the urgent need for effective management strategies for end-of-life (EOL) EV batteries.
Safe and reliable laser ablation assisted disassembly
The global cylindrical lithium battery pack market is projected to grow at a Compound Annual Growth Rate of 19 % between 2023 and 2028 [[4], [5], [6]]. the preparation of laser lines for disassembly in the glovebox required an additional quarter hour for each cell.
Disassembling the Dyson V7 Battery Pack: Easy Step-by-Step
To disassemble the Dyson V7 battery pack, first turn off the vacuum. Use a screwdriver to remove the screws on the battery cover. The Dyson V7 battery pack contains lithium-ion cells, which can be hazardous if damaged. Safety goggles will shield your eyes from possible debris, while gloves will reduce the risk of cuts from any sharp edges
Robotics for electric vehicles battery packs
The automotive industry is involved in a massive transformation from standard endothermic engines to electric propulsion. The core element of the Electic Vehicle (EV) is the battery pack. Battery pack
A Systematic Review on Lithium-Ion
Recycling plays a crucial role in achieving a sustainable production chain for lithium-ion batteries (LIBs), as it reduces the demand for primary mineral resources and
Challenges in the Automated Disassembly Process of Electric
the disassembly process must be precise in order to be able to disassemble battery packs without damaging the battery cells and to preserve valuable materials in these batteries. Preci-sion ensures these materials are not lost or damaged, which would otherwise impact the recycling process''s profitability and potentially lead to safety concerns.
Laser-based disassembly of end-of-life automotive traction
The study yields an implication and recommendation framework for research, industry, and policy makers to drive the industrialization of laser-based disassembly
End-of-life electric vehicle battery disassembly enabled by
The disassembly processes span from the battery pack to the battery cell. The framework meticulously delineates each disassembly operation, providing detailed insights
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A Virtual Robotic Disassembly System for Retired Power Battery Pack
This topic is based on RobotStudio virtual simulation platform to build a decommissioned battery pack simulation disassembly workstation, which consists of an ABB simulation robot, a conveyor platform, a SolidWorks three-dimensional modelling platform, a programmable logic controller (PLC) and other peripheral equipment [].The workstation is
An Approach for Automated Disassembly of Lithium-Ion Battery
The LithoRec process also provides for manual disassembly activities that go beyond the classic dismantling scope to disassemble the battery pack housing, the battery management system
Battery recycling – Exploitation of laser technologies for
In the area of battery pack disassembly, the potential application of laser technology has been discussed through process analogies. 3D Laser cutting techniques have been successfully
An Approach for Automated Disassembly of Lithium-Ion Battery Packs
To improve the sorting of the battery pack components to achieve high-quality recycling after the disassembly, a labeling system containing the relevant data (e.g., cathode chemistry) about the battery pack is proposed. In addition, the use of sensor-based sorting technologies for peripheral components of the battery pack is evaluated. For this
Design for Assembly and Disassembly of Battery Packs
The objective of this study is to examine the possibility of modularising battery packs in order to facilitate assembly and disassembly as well as handling during production and services
Automated Production Systems: Autonomous Disassembly
The developed architecture deals with the variation found in end-of-life vehicle battery packs and will underpin future research in battery pack disassembly. Developing highly automated, high-throughput disassembly technology is critical in enabling a circular materials supply chain for battery-related critical materials in the UK.
Laser-based battery pack disassembly: a compact benchmark
DOI: 10.1016/j.procir.2024.02.007 Corpus ID: 269704307; Laser-based battery pack disassembly: a compact benchmark analysis for separation technologies @article{Rettenmeier2024LaserbasedBP, title={Laser-based battery pack disassembly: a compact benchmark analysis for separation technologies}, author={Max Rettenmeier and
Design for Assembly and Disassembly of Battery Packs
Design for Assembly and Disassembly of Battery Packs Master''s Thesis in Product Development Mikaela Collijn 931215 Emma Johansson 920728
Robotic Disassembly of Electric Vehicles Battery Modules
Energies 2022, 15, 4856 2 of 14 packs. The disassembly process allows for the sorting of bulk materials, such as aluminum, structural plastics, printed circuit boards (PCBs) and integrated
Lithium battery disassembly
Lithium extraction from lithium battery. New batteries will of course, unlike dead ones, have nice and shiny non-damaged lithium foil in them. Be safe; use p...
Laser-based battery pack disassembly: a compact benchmark
For this purpose, this paper performs a compact benchmark analysis of different separation technologies to identify initial potentials and challenges for laser-based disassembly of automotive battery packs. 182 Max Rettenmeier et al. / Procedia CIRP 122 (2024) 181â€"186 limited resources of rare earth elements including nickel, manganese, cobalt, and lithium,
An Approach for Automated Disassembly of Lithium
This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling.
A Systematic Review on Lithium-Ion Battery
The results emphasize disassembly as a crucial process for achieving a high material separation rate and ensuring a high degree of purity of the recycled active
6 FAQs about [Laser disassembly of lithium battery pack programming]
How do you disassemble a battery pack?
To conduct the operations, destructive disassembly has been a prevailing practice. The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation .
Can a robotic arm disassemble a battery system?
A cost-optimized robotic arm was equipped with a screwdriver used to loosen the connections in the pack and module (Figure 14). Disassembly tests were executed with the demonstrator. Findings proved that semi-automated disassembly of battery systems is feasible.
How much does it cost to disassemble a battery pack?
The total cost per pack disassembly into modules ranges from EUR 80 to 110, depending on the size of the disassembly plants, in Germany. Rallo et al. considered the laboratory scale and determined a total cost of EUR 1325 to disassemble the Smart ForFour battery pack into cells.
What is the disassembly process of lithium-ion traction batteries?
Disassembly Process of Lithium-Ion Traction Batteries The disassembly of lithium-ion traction batteries after reaching their end-of-life (EoL) represents a promising approach to maximize the purity of the segregated material .
What information do I need for a lithium ion battery disassembly?
If a disassembly of the modules down to cell level is planned in the future, further information about the cells, e.g., design (pouch, prismatic, cylindrical), weight, and dimensions, are required. As mentioned before, lithium-ion batteries are labelled with a “Li-ion” symbol.
How to improve the sorting of battery pack components?
To improve the sorting of the battery pack components to achieve high-quality recycling after the disassembly, a labeling system containing the relevant data (e.g., cathode chemistry) about the battery pack is proposed. In addition, the use of sensor-based sorting technologies for peripheral components of the battery pack is evaluated.